Custom Manufacturing Service

Custom Carbon Fiber Solutions

Precision-cut plates, parts and tubes made exactly to your drawing.

Need a part that doesn’t exist off the shelf? We fabricate custom carbon fiber components from our in-stock sheets and tubes based on your exact dimensions, drawings or CAD files. Perfect for drones, robotics, automotive, labs and product development.

  • CNC profile cutting, drilling and slotting
  • Sheet and tube cutting to size
  • Single-piece prototypes or batch production
Request a Custom Quote
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What We Do

We turn your design into ready-to-use carbon fiber parts using our range of 3K carbon fiber sheets and tubes. You tell us the size, shape, thickness and holes you need – we manufacture and ship the finished parts. From simple rectangular plates to complex CNC-cut geometries, our service is ideal for drone frames, mounts, structural brackets, covers, panels and more.

Services Offered

Components

Mission-grade components sourced from leading global manufacturers  avionics, propulsion, sensors, and power systems and more.

Composites

End-to-end composite solutions for UAVs, from rapid prototyping to low volume production, supporting both Build-to-Print and Build-to-Design requirements

Tube Cutting

Accurate length cutting of carbon tubes (booms, arms, rods) with clean, square ends.

Edge Finishing

Deburring and smoothing of cut edges for safe handling and a professional look.

How the Custom Process Works

Share your design

Send us a drawing or CAD file (DXF/PDF/STEP) or even a clear sketch with dimensions. Include thickness, quantity and any special notes.

Feasibility & quotation

We review the design, confirm material and machining options, then send you pricing and estimated lead time.

Confirmation & Production

Once you approve the quote, we schedule production. Parts are cut, finished, and quality-checked as per the agreed specifications.

Dispatch & Support

Finished parts are securely packed and shipped. For repeat orders, we can reuse the same design files to maintain consistency across batches.

Who Is This For?

Drones & UAVs

Top and bottom plates, arms, brackets, landing gear, gimbal and payload mounts.

Robotics & Automation

Structural plates, arms, sensor holders, fixtures and lightweight machine parts.

Automotive & Racing

Dash panels, interior trims, brackets, mounts and reinforcement plates.

Education, Labs & Makers

Competition robots, university projects, prototypes and proof-of-concept builds.

What We Need From You

  • Drawings or sketches with clear dimensions (DXF, PDF or a neat sketch).
  • Material choice – sheet thickness or tube size and preferred finish if important.
  • Quantity per part and number of different part designs.
  • Any special tolerances or critical fit areas.
  • Delivery city and PIN code for shipping estimate.

Frequently Asked Questions

1. What file formats do you accept?
DXF, DWG, STEP and PDF are preferred. For simple shapes, a clear sketch with dimensions also works.
2. Is there a minimum order quantity?
No strict MOQ. We can do a single prototype or a full batch. Pricing per part usually improves with higher quantities.
3. Do you only use your own material?
In most cases yes, to ensure consistent quality. For special cases, you can contact us and we’ll check if we can use customer-supplied material.
4. How accurate are the cuts?
We work with standard CNC machining tolerances suitable for drone, robotics and mechanical parts. Let us know if you need critical tolerances on any dimensions.
5. Can I reorder the same design later?
Yes. Once finalized, we save your design data so you can reorder without resending drawings.
Start a Project

Request a Custom Carbon Fiber Part

Share your drawings and requirements with us and our team will respond with feasibility, costing and timelines. We support everything from one-off parts to repeated production runs.

You can attach drawings and mention “Custom Carbon Fiber Parts” in the subject or message.

Email: partnerships@uavbay.co

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